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Conference Article: Frequency and distribution of leakages in steam generators of gas-cooled reactors

Abstract

In gas cooled reactors with graphitic primary circuit structures - such as HTR, AGR or Magnox - the water ingress is an event of great safety concern. Water or steam entering the primary circuit react with the hot graphite and carbon-oxide and hydrogen are produced. As the most important initiating event a leak in a steam generator must be taken into account. From the safety point of view as well as for availability reasons it is necessary to construct reliable boilers. Thus the occurrence of a boiler leak should be a rare event. In the context of a probabilistic safety study for an HTR-Project much effort was invested to get information about the frequency and the size distribution of tube failures in steam generators of gas cooled reactors. The main data base was the boiler tube failure statistics of United Kingdom gas cooled reactors. The data were selected and applied to a modern HTR steam generator design. A review of the data showed that the failure frequency is not connected with the load level (pressures, temperatures) or with the geometric size of the heating surface of the boiler. Design, construction, fabrication, examination and operation conditions have the greatest influence an the failure frequency but they are practically not to be quantified. The typical leak develops from smallest size. By erosion effects of the entering water or steam it is enlarged to perhaps some mm², then usually it is detected by moisture monitors. Sudden tube breaks were not reported in the investigated period. As a rule boiler leaks in gas cooled reactors are much more, rare then leaks in steam generators of light water reactors and fossil fired boilers.

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Reference:

Specialists' meeting on technology of steam generators for gas-cooled reactors Winterthur (Switzerland) 9-12 Mar 1987

International Atomic Energy Agency, International Working Group on Gas-Cooled Reactors, Vienna (Austria)

IWGGCR--15, pp:215-222