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Conference Article: Steam generator materials constraints in UK design gas-cooled reactors

Abstract

A widely reported problem with Magnox-type reactors was the oxidation of carbon steel components in gas circuits and steam generators. The effects of temperature, pressure, gas composition and steel composition on oxidation kinetics have been determined, thus allowing the probabilities of failure of critical components to be predicted for a given set of operating conditions. This risk analysis, coupled with regular inspection of reactor and boiler internals, has allowed continued operation of all U.K. Magnox plant. The Advanced Gas Cooled Reactor (AGR) is a direct development of the Magnox design. The first four AGRs commenced operation in 1976, at Hinkley Point 'B' and at Hunterston 'B'. All known materials problems with the steam generators have been diagnosed and solved by the development of appropriate operational strategies, together with minor plant modifications. Materials constraints no longer impose any restrictions to full load performance from the steam generators throughout the predicted life of the plant. Problems discussed in detail are: 1. oxidation of the 9 Cr - 1 Mo superheater. 2. Stress corrosion of the austenitic superheater. 3. Creep of the transition joints between the 9 Cr - 1 Mo and austenitic sections. With the 9 Cr - 1 Mo oxidation maximum temperature restriction virtually removed and creep constraints properly quantified, boiler operation in now favourably placed. Stress corrosion research has allowed the risk of tube failure to be related to time, temperature, stress and chemistry. As a result, the rigorous 'no wetting' policy has been relaxed for the normally high quality AGR feedwater, and the superheat margin has been reduced to 23 deg. C. This has increased the size of the operating window and reduced the number of expensive, and potentially harmful, plant trips.

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Reference:

Specialists' meeting on technology of steam generators for gas-cooled reactors Winterthur (Switzerland) 9-12 Mar 1987

International Atomic Energy Agency, International Working Group on Gas-Cooled Reactors, Vienna (Austria)

IWGGCR--15, pp:149-155